{"id":1339,"date":"2025-12-05T11:57:40","date_gmt":"2025-12-05T10:57:40","guid":{"rendered":"http:\/\/wordpress.p702206.webspaceconfig.de\/prototypes-sampling\/"},"modified":"2026-06-08T12:11:52","modified_gmt":"2026-06-08T10:11:52","slug":"prototypes-sampling","status":"publish","type":"page","link":"https:\/\/www.hergil.de\/en\/prototypes-sampling\/","title":{"rendered":"Prototypes & Sampling"},"content":{"rendered":"

Fast track to validated components.<\/p>\n<\/div>

Plastic prototypes & sample production for a smooth start to series production.<\/h1><\/div>

From the first sample to the approved series component: We deliver fast, reproducible and documented results \u2013 including EMPB\/PPAP, measurement reports and optimization loops.<\/p>\n<\/div>

Request sampling now<\/span><\/a><\/div><\/div><\/div><\/div><\/div>

Your plastic prototype \u2013 close to production quality rather than merely a visual representation<\/h2><\/div>

Nowadays, a plastic prototype has to do more than just serve as an attractive display model. It needs to demonstrate whether a component will function under real-world conditions \u2013 and whether it can be produced cost-effectively in series production later on. This is precisely where we come in: at HERGIL, your plastic prototype is not produced using a 3D printer, but through a genuine injection moulding process using production-ready moulds. This means you receive samples with the same material properties, tolerances and surfaces as the eventual production part. <\/p>\n

The advantage is clear: functionality, fit and load-bearing capacity can be reliably assessed as early as the prototyping stage. Design risks are identified at an early stage \u2013 long before they become costly in mass production. With over 75 years of experience<\/strong> and our own toolmaking facility<\/strong>, we support you from the initial design right through to the approved component, as a fourth-generation family business that stands for reliability. <\/p>\n<\/div><\/div><\/div>

\"Plastic<\/span><\/div><\/div><\/div><\/div><\/div>

Why prototypes<\/strong> with HERGIL?<\/h2><\/div>

Our sampling processes are designed to identify risks early, refine tool concepts and prepare stable series production processes \u2013 in close coordination with your project team.<\/p>\n<\/div><\/div><\/div><\/div><\/div>

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Fast initial sampling (T0\/T1)<\/strong><\/p>\n<\/div>

First parts in a short time \u2013 ideal for design validation.<\/p>\n<\/div><\/div><\/div>

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Documented inspection reports<\/strong><\/p>\n<\/div>

Measurement reports, EMPB, PPAP \u2013 according to your industry standard.<\/p>\n<\/div><\/div><\/div>

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Optimization directly in-house<\/strong><\/p>\n<\/div>

Our own toolmaking department enables fast corrections.<\/p>\n<\/div><\/div><\/div>

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High reproducibility<\/strong><\/p>\n<\/div>

More than 30 modern Arburg machines for stable parameters.<\/p>\n<\/div><\/div><\/div><\/div><\/div>

Our sampling process<\/strong><\/h2><\/div>

From CAD to validated component \u2013 structured at every step.<\/p>\n<\/div>

Start project<\/span><\/a><\/div><\/div><\/div>
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1. Clarify requirements<\/p><\/div>

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2. DFM analysis & tool concept<\/p><\/div>

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3. T0\/T1 \u2013 sampling & inspection report<\/p><\/div>

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4. Tool + process optimization<\/p><\/div>

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5. Approval samples \/ EMPB \/ PPAP<\/p><\/div>

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6. Start of series production<\/p><\/div>

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Materials for your plastic prototype<\/h2><\/div>

We will work with you to determine which material to use \u2013 depending on the intended function, the stresses involved and the specific requirements of your industry. We utilise the full range of engineering thermoplastics to manufacture your plastic prototype:<\/p>\n<\/div><\/div><\/div>

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\"Red<\/span><\/div>

ABS<\/strong>
\n(Acrylonitrile Butadiene Styrene)
\ndimensionally stable, impact-resistant decorative and functional components<\/p>\n<\/div><\/div><\/div>

\"White<\/span><\/div>

POM<\/strong>
\n(Polyoxymethylene)
\nprecise, wear-resistant mechanical components<\/p>\n<\/div><\/div><\/div>

\"Black<\/span><\/div>

PA \/ PA-GF<\/strong>
\n(Polyamide \/ glass fiber reinforced polyamide)
\nhigh strength and temperature resistance<\/p>\n<\/div><\/div><\/div>

\"Transparent<\/span><\/div>

TPE \/ TPU<\/strong>
\n(Thermoplastic Elastomers \/ Thermoplastic Polyurethane)
\nsoft, elastic functional areas<\/p>\n<\/div><\/div><\/div><\/div><\/div>

Because we use the same material that will be used in mass production right from the prototyping stage, your plastic prototype is representative of the final product from the outset \u2013 avoiding the disconnect between prototype and production that often leads to unpleasant surprises with purely illustrative models.
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\nNote:<\/strong> Material advice is always application-specific \u2013 not a one-size-fits-all solution<\/em>.<\/p>\n<\/div><\/div><\/div><\/div><\/div>

Where plastic prototypes and samples<\/strong> make all the difference.<\/h2><\/div>

Especially in industries with high quality requirements, a reliable sampling phase is essential.<\/p>\n<\/div><\/div><\/div><\/div><\/div>

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Microelectronics:<\/strong>
\nFine housing structures, connectors, clips.<\/p>\n<\/div><\/div><\/div>

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Automotive:<\/strong>
\nFunctional samples, clip geometries, sensor housings.<\/p>\n<\/div><\/div><\/div>

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Building services \/ industry:<\/strong>
\nRobust functional prototypes.<\/p>\n<\/div><\/div><\/div><\/div><\/div>

Measurement reports for full transparency.<\/strong><\/h2><\/div>

Each sample part can be fully measured on request \u2013 optically or tactilely. We document all relevant dimensions and deviations so that you can make well-founded decisions.<\/p>\n<\/div><\/div><\/div><\/div><\/div>

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Optical measurement<\/p>\n<\/div><\/div><\/div>

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Tactile measurement<\/p>\n<\/div><\/div><\/div>

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CT scan via partner network (optional \/ if required)<\/p>\n<\/div><\/div><\/div>

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Traceability through clear documentation<\/p>\n<\/div><\/div><\/div><\/div><\/div>

Plastic prototyping: from CAD to a robust prototype<\/h2><\/div>

For us, the production of a plastic prototype is a structured, documented process \u2013 not a matter of chance. Following the DFM (Design for Manufacturing) analysis, we design the mould concept to be production-ready and produce initial samples (T0\/T1) under real injection moulding conditions. Thanks to our in-house toolmaking<\/a><\/strong> facility, we implement every optimisation cycle on the mould or the process parameters directly on-site \u2013 this significantly reduces distances and waiting times. <\/p>\n

On request, we can provide a full record of every prototype part using optical or tactile measurement methods and supply initial prototype inspection reports (EMPB) or PPAP documentation in accordance with your industry standards. This ensures that our plastic prototyping process is not only fast but also fully traceable at all times \u2013 laying the groundwork for a smooth start to series production. <\/p>\n<\/div>

Personalised advice for your plastic prototype<\/span><\/a><\/div><\/div><\/div><\/div><\/div>

Your advantages <\/strong>at a glance<\/h2><\/div>

Why HERGIL is the right choice for your sampling.<\/p>\n<\/div>

Start project<\/span><\/a><\/div><\/div><\/div>
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1. High speed<\/p><\/div>

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Due to short distances & in-house toolmaking.<\/div>
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2. Industry-level results<\/p><\/div>

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Samples are produced under near-series conditions.<\/p>\n<\/div>

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3. Minimized project risk<\/p><\/div>

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Sources of errors are identified early.<\/div>
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4. Absolute on-time delivery<\/p><\/div>

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Controlled capacities, clear planning.<\/div>
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5. Stable parameters<\/p><\/div>

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Documented settings for series production.<\/div>
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6. Direct contact persons<\/p><\/div>

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Fast communication without detours.<\/div>
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Frequently asked questions<\/strong><\/h2><\/div>

FAQ on plastic prototypes & sampling<\/p>\n<\/div><\/div><\/div>

<\/i><\/i><\/span>How fast do we receive first samples?<\/span><\/a><\/h3><\/div>
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Often within a few days after tool delivery \/ approval.<\/p>\n<\/div><\/div><\/div>

<\/i><\/i><\/span>Do you offer EMPB or PPAP?<\/span><\/a><\/h3><\/div>
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Yes \u2013 fully according to your specifications.<\/p>\n<\/div><\/div><\/div><\/div><\/div><\/div><\/div>

<\/i><\/i><\/span>Can tool modifications be implemented during sampling?<\/span><\/a><\/h3><\/div>
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Yes, thanks to our in-house toolmaking department.<\/p>\n<\/div><\/div><\/div>

<\/i><\/i><\/span>Are parts already molded with series material?<\/span><\/a><\/h3><\/div>
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Usually yes \u2013 we coordinate this with you.<\/p>\n<\/div><\/div><\/div>

<\/i><\/i><\/span>How does your plastic prototype differ from 3D printing?<\/span><\/a><\/h3><\/div>
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We produce near-production parts using injection moulding on genuine moulds. As a result, the material properties, tolerances and surface finish match those of the production part \u2013 something that 3D printing can only replicate to a limited extent.<\/p>\n<\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div>

Let\u2019s realize your next project together.<\/h2><\/div>

Send us drawings or STEP data \u2013 we will check feasibility and get back to you shortly.<\/p>\n<\/div>

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