{"id":1359,"date":"2025-12-05T11:57:53","date_gmt":"2025-12-05T10:57:53","guid":{"rendered":"http:\/\/wordpress.p702206.webspaceconfig.de\/high-volume-production\/"},"modified":"2026-06-09T09:53:40","modified_gmt":"2026-06-09T07:53:40","slug":"high-volume-production","status":"publish","type":"page","link":"https:\/\/www.hergil.de\/en\/high-volume-production\/","title":{"rendered":"High-volume production"},"content":{"rendered":"

For consistently reliable production volumes in injection moulding:<\/p>\n<\/div>

High-volume plastic production<\/h1><\/div>

When components are produced in the millions, every detail matters. We ensure stable processes, reproducible quality and reliable delivery performance \u2013 over many years.<\/p>\n<\/div>

Request large series production<\/span><\/a><\/div><\/div><\/div><\/div><\/div>

What sets HERGIL\u2019s large-scale plastic production apart<\/h2><\/div>

Plannable. Repeatable. On time.<\/strong>
\nFor us, large series production means well-planned processes, stable machine parameters and clear procedures. The goal is not only the start of production \u2013 but long-term, trouble-free series manufacturing.<\/p>\n<\/div><\/div><\/div><\/div><\/div>

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Stable
\nseries processes<\/strong><\/p>\n<\/div>

Long-term stable parameters and documented procedures.<\/p>\n<\/div><\/div><\/div>

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High annual volumes<\/strong><\/p>\n<\/div>

Designed for continuous series production.<\/p>\n<\/div><\/div><\/div>

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On-time
\ndelivery<\/strong><\/p>\n<\/div>

Planning, capacity control and buffers in-house.<\/p>\n<\/div><\/div><\/div>

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Reproducible quality<\/strong><\/p>\n<\/div>

Series monitoring with clear quality KPIs.<\/p>\n<\/div><\/div><\/div>

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Direct contact persons<\/strong><\/p>\n<\/div>

Short communication paths, fast decisions.<\/p>\n<\/div><\/div><\/div><\/div><\/div>

Machines & capacities<\/h2><\/div>

Technology designed for long-term performance.<\/strong>
Our large series run on modern, high-performance injection molding machines \u2013 mainly from Arburg. Automation, handling and removal systems ensure consistent quality even at high volumes.
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View machine park<\/span><\/a><\/div>
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>30 modern Arburg machines<\/p><\/div><\/div><\/div>

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Schlie\u00df\u00adkr\u00e4fte bis 200 t \/ 2.000 kN<\/b><\/p><\/div><\/div><\/div>

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800-1.100 g<\/b> maximales Schuss\u00adgewicht<\/p><\/div><\/div><\/div>

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250 t<\/b> Material im Jahr<\/p><\/div><\/div><\/div>

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Automation with handling and removal systems<\/p><\/div><\/div><\/div>

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Focus on series stability<\/h2><\/div>

Large series means: mastering processes.<\/strong>
In large series production, not the individual shot determines success, but consistency over thousands or millions of parts. That is why we continuously monitor processes and document all relevant parameters. <\/p>\n

We detect disturbances early \u2013 deviations are analyzed and corrected immediately.<\/p>\n

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\"Plastic<\/span><\/div><\/div><\/div>
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Process monitoring<\/p><\/div><\/div><\/div>

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Series approvals & inspection plans<\/p><\/div><\/div><\/div>

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Measurement reports & traceability<\/p><\/div><\/div><\/div>

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Scheduled maintenance intervals<\/p><\/div><\/div><\/div>

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Materials & applications<\/h2><\/div>

High-volume production for a wide range of industries \u2013 our commitment.<\/strong>
\nWe manufacture large-scale plastic components from a wide variety of engineering plastics \u2013 tailored to the required function, load-bearing capacity and service life.<\/p>\n

Our material advice is always application-specific \u2013 never a one-size-fits-all approach.<\/em><\/p>\n<\/div><\/div><\/div>

<\/div><\/div>
\"Red<\/span><\/div>

ABS
\n<\/strong>dimensionally stable, cost-efficient<\/p>\n<\/div><\/div><\/div>

\"White<\/span><\/div>

POM
\n<\/strong>precise, low friction<\/p>\n<\/div><\/div><\/div>

\"Black<\/span><\/div>

PA \/ PA-GF
\n<\/strong>high mechanical strength<\/p>\n<\/div><\/div><\/div>

\"Transparent<\/span><\/div>

TPE \/ TPU
\n<\/strong>flexible, functional<\/p>\n<\/div><\/div><\/div><\/div><\/div>

High-volume plastic production: real-world examples<\/h2><\/div>

Whether in microelectronics, the automotive sector or industry, large-scale plastic production places high demands on consistency and supply reliability. Our processes are designed precisely for this kind of continuous operation.<\/p>\n<\/div>

Typical examples of high-volume production from our company:<\/p>\n<\/div>

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Connector housings, clips and sensor components for microelectronics<\/p><\/div><\/div><\/div>

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Functional and component parts for high-volume automotive production<\/p><\/div><\/div><\/div>

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robust components for building services, mechanical engineering and industry<\/p><\/div><\/div><\/div>

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\"Automated<\/span><\/div><\/div><\/div><\/div><\/div>
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In high-volume automotive production<\/strong> in particular, tight tolerances, full traceability and strict adherence to deadlines are essential.<\/p>\n<\/div><\/div><\/div>

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If you require small or medium-sized batches, our series production<\/strong> is the ideal solution \u2013 using the same documented processes, but on a different scale.<\/p>\n<\/div><\/div><\/div><\/div><\/div>

Quality that stands the test of time.
\nEven after many years.<\/p><\/h2><\/div>

High-volume plastic production requires clear documentation. We ensure that quality is not only achieved but also maintained over the long term.<\/p>\n<\/div>

Quality at Hergil<\/span><\/a><\/div><\/div><\/div><\/div><\/div>

Reliable supply \u2013 even long-term.<\/h2><\/div>

Our own storage facilities, tailored delivery plans and transparent scheduling ensure that your high-volume plastic production runs smoothly \u2013 even when order volumes fluctuate.<\/p>\n<\/div><\/div><\/div><\/div><\/div>

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Own storage capacities<\/p>\n<\/div><\/div><\/div>

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Call-off & framework agreements<\/p>\n<\/div><\/div><\/div>

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Packaging according to customer specifications<\/p>\n<\/div><\/div><\/div>

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Planning reliability for series customers<\/p>\n<\/div><\/div><\/div><\/div><\/div>

Planning a large series? Let\u2019s talk about it.<\/h2><\/div>

Send us your drawings and annual volumes \u2013 we check feasibility, capacity and implementation and get back to you shortly.<\/p>\n<\/div>

Request large series production<\/span><\/a><\/div><\/div><\/div><\/div><\/div>

Frequently asked questions<\/strong><\/h2><\/div>

FAQ about large series<\/p>\n<\/div><\/div><\/div>

<\/i><\/i><\/span>How is consistent quality ensured in large series production?<\/span><\/a><\/h3><\/div>
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Through documented processes, fixed machine parameters, in-process inspections and continuous process monitoring. Deviations are detected early and corrected in a targeted manner.<\/p>\n<\/div><\/div><\/div>

<\/i><\/i><\/span>From what quantities do we speak of large series in plastic injection molding?<\/span><\/a><\/h3><\/div>
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Large series begin where components are produced continuously, reproducibly and with stable processes \u2013 often in the high five-digit to million-plus range per year, depending on the component.<\/p>\n<\/div><\/div><\/div>

<\/i><\/i><\/span>What is high-volume production?<\/span><\/a><\/h3><\/div>
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The term \u2018high-volume production\u2019 is used when components are manufactured using injection moulding on a continuous, repeatable basis and in high annual volumes \u2013 typically in the high five- to seven-figure range per year, depending on the component. What matters is not the individual volume, but the ability to control the process throughout its entire duration. You can find a detailed explanation of the differences between series production and high-volume production in our knowledge article on series production & high-volume production.<\/a><\/strong><\/p>\n<\/div><\/div><\/div><\/div><\/div><\/div><\/div>

<\/i><\/i><\/span>How is long-term delivery capability ensured for large series?<\/span><\/a><\/h3><\/div>
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Through forward-looking capacity planning, own storage areas, coordinated call-off models and clearly defined series processes.<\/p>\n<\/div><\/div><\/div>

<\/i><\/i><\/span>Are changes or optimizations possible during an ongoing large series?<\/span><\/a><\/h3><\/div>
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Yes. Thanks to our in-house toolmaking, documented processes and direct contact persons, adjustments and optimizations can also be reviewed and implemented during ongoing production \u2013 in a controlled manner and without unnecessarily disrupting series production.<\/p>\n<\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div>

Let\u2019s realize your next project together.<\/h2><\/div>

Send us drawings or STEP data \u2013 we will check feasibility and get back to you shortly.<\/p>\n<\/div>

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