{"id":1387,"date":"2025-12-05T11:58:06","date_gmt":"2025-12-05T10:58:06","guid":{"rendered":"http:\/\/wordpress.p702206.webspaceconfig.de\/serial-production\/"},"modified":"2026-06-09T16:10:20","modified_gmt":"2026-06-09T14:10:20","slug":"serial-production","status":"publish","type":"page","link":"https:\/\/www.hergil.de\/en\/serial-production\/","title":{"rendered":"Serial production"},"content":{"rendered":"

Stable processes for consistent quality.<\/p>\n<\/div>

Systematic serial production of plastic components.<\/h1><\/div>

In series production of plastic components, it\u2019s not the first successful run that counts, but the ability to consistently repeat it. We ensure reproducible results, clear processes and a production line that runs reliably \u2013 day in, day out.<\/p>\n<\/div>

Request production<\/span><\/a><\/div><\/div><\/div><\/div><\/div>

What we mean by plastic series production<\/h2><\/div>

Reliability starts in the process.
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For us, production means clearly defined procedures, documented parameters and manufacturing processes that remain stable over time. Every step is designed to prevent deviations \u2013 not just correct them afterwards.<\/p>\n<\/div><\/div><\/div><\/div><\/div>

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Documented
processes<\/p>\n<\/div>

Fixed parameters, clear procedures, reproducible results.<\/p>\n<\/div><\/div><\/div>

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Production machine operation<\/p>\n<\/div>

Stable production designed for continuous operation.<\/p>\n<\/div><\/div><\/div>

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Consistent quality<\/p>\n<\/div>

Serien\u00fcberwachung und regelm\u00e4\u00dfige Pr\u00fcfungen.<\/p>\n<\/div><\/div><\/div>

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Plannable processes<\/p>\n<\/div>

Defined time windows and coordinated delivery cycles.<\/p>\n<\/div><\/div><\/div><\/div><\/div>

The path to production<\/h2><\/div>

Structured from sample to production.<\/p>\n<\/div>

Plan your start of production<\/span><\/a><\/div><\/div><\/div>
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1. Approval from sampling<\/p><\/div>

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2. Definition of production parameters<\/p><\/div>

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3. Setup of production machine<\/p><\/div>

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4. Production start & monitoring<\/p><\/div>

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5. Regular production with inspection plan<\/p><\/div>

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Machines & technical foundation<\/h2><\/div>

Technology for stable production.<\/strong><\/p>\n

Our series production of plastic components is carried out on over 30 state-of-the-art injection moulding machines \u2013 mainly Arburg. Automated removal and handling systems ensure consistent quality even during continuous operation.<\/p>\n<\/div>

View machine park<\/span><\/a><\/div>
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30 modern Arburg machines<\/p><\/div><\/div><\/div>

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Schlie\u00df\u00adkr\u00e4fte bis 200 t \/ 2.000 kN<\/p><\/div><\/div><\/div>

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800-1.100 g<\/b> maximales Schuss\u00adgewicht<\/p><\/div><\/div><\/div>

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250 t<\/b> Material im Jahr<\/p><\/div><\/div><\/div>

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Automation with handling and removal systems<\/p><\/div><\/div><\/div>

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Quality in series production of plastics<\/p><\/h2><\/div>

Quality is not a coincidence.<\/strong><\/p>\n

During production, processes are monitored, inspected and documented. This ensures that quality is not only achieved, but consistently maintained \u2013 regardless of runtime or production volume.<\/p>\n<\/div>

Start project<\/span><\/a><\/div><\/div><\/div>
\"Plastic<\/span><\/div><\/div><\/div><\/div><\/div>

Materials & component variety<\/h2><\/div>

Suitable for production across many applications.<\/strong><\/p>\n

We process a wide range of engineering plastics \u2013 tailored to function, load and application requirements.<\/p>\n

Material selection and consulting are always application-specific \u2013 never generic.<\/em><\/p>\n<\/div><\/div><\/div>

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\"Red<\/span><\/div>

ABS<\/strong>
\n(Acrylonitrile Butadiene Styrene)
\ndimensionally stable, cost-efficient<\/p>\n<\/div><\/div><\/div>

\"White<\/span><\/div>

POM<\/strong>
\n(Polyoxymethylene)
\nprecise, low-friction<\/p>\n<\/div><\/div><\/div>

\"Black<\/span><\/div>

PA \/ PA-GF<\/strong>
\n(Polyamide \/ glass fiber reinforced polyamide)
\nhigh mechanical strength<\/p>\n<\/div><\/div><\/div>

\"Transparent<\/span><\/div>

TPE \/ TPU<\/strong>
\n(Thermoplastic Elastomers \/ Thermoplastic Polyurethane)
\nflexible, functional<\/p>\n<\/div><\/div><\/div><\/div><\/div>

Logistik & Serienversorgung<\/h2><\/div>

Reliable supply \u2013 planned production.<\/strong><\/p>\n

With our own storage areas, coordinated delivery cycles and clear planning, we ensure smooth production supply \u2013 even with fluctuating call-off quantities.<\/p>\n<\/div><\/div><\/div>

\"Engineered<\/span><\/div><\/div><\/div>
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Own storage capacities<\/p><\/div><\/div><\/div>

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Call-off & framework agreements<\/p><\/div><\/div><\/div>

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Packaging according to customer specifications<\/p><\/div><\/div><\/div>

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Planning reliability for series customers<\/p><\/div><\/div><\/div>

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Frequently asked questions<\/h2><\/div>

FAQ about production<\/p>\n<\/div><\/div><\/div>

<\/i><\/i><\/span>How is consistent quality ensured in production?<\/span><\/a><\/h3><\/div>
Through documented processes, fixed machine parameters, in-process inspections and continuous monitoring of production.<\/div><\/div><\/div>

<\/i><\/i><\/span>What is the difference between production and high-volume production?<\/span><\/a><\/h3><\/div>
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Production describes the structured, repeatable manufacturing process. High-volume production additionally refers to very high quantities and long production runtimes.<\/p>\n<\/div><\/div><\/div>

<\/i><\/i><\/span>Are adjustments or optimizations possible during ongoing production?<\/span><\/a><\/h3><\/div>
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Yes. Process and tool optimizations can be evaluated and implemented without unnecessarily disrupting ongoing production.<\/p>\n<\/div><\/div><\/div>

<\/i><\/i><\/span>How flexible is production regarding call-off quantities?<\/span><\/a><\/h3><\/div>
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Call-off models and coordinated delivery cycles are an integral part of our production projects.<\/p>\n<\/div><\/div><\/div>

<\/i><\/i><\/span>What is series production, explained simply?<\/span><\/a><\/h3><\/div>
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Mass production means that a product is manufactured in the same specification multiple times in succession.<\/strong> All work processes, machinery and materials are tailored to this specific product. This allows many identical parts to be produced efficiently, with consistent quality and at lower cost. Mass production is typically used when a product is required on a regular basis and in large quantities. <\/p>\n<\/div><\/div><\/div><\/div><\/div><\/div><\/div>

<\/i><\/i><\/span>Is production also suitable for small and delicate plastic parts?<\/span><\/a><\/h3><\/div>
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Yes. Production is not limited to large components. Depending on the application and tooling, very small and delicate precision parts can also be produced reliably in micro injection molding from approx. 0.1 g.<\/strong> Key factors are proper tool design, stable processes and continuous process monitoring.<\/p>\n<\/div><\/div><\/div>

<\/i><\/i><\/span>What is particularly important when producing delicate plastic parts in series?<\/span><\/a><\/h3><\/div>
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For very small and delicate components, process stability, tool design and material flow<\/strong> are critical. Even small deviations can affect function or assembly. Therefore, production is designed for stable parameters, clean demolding and continuous process monitoring.<\/p>\n<\/div><\/div><\/div>

<\/i><\/i><\/span>What are the advantages and disadvantages of mass production?<\/span><\/a><\/h3><\/div>
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Mass production offers clear advantages, particularly when products are manufactured to a consistent specification<\/em> and in large quantities. Standardised processes, automated workflows and the efficient use of machinery can significantly reduce unit costs.<\/strong> At the same time, the fixed process structure ensures consistently high quality, a high degree of repeatability, and production and delivery times<\/strong> that are easy to plan. <\/p>\n

However, these advantages are offset by a number of limitations. Mass production requires a significant amount of preparatory work \u2013 for example, in terms of development, tooling and set-up processes \u2013 and is only economically viable once a certain production volume is reached. Furthermore, changes to the product during the production run are only possible to a limited extent. <\/p>\n

It is therefore advisable to start with prototypes and a structured sampling process<\/a> before moving on to series production.<\/strong> This allows components and assemblies to be tested under real-world conditions, functions to be verified, and materials, tolerances and surfaces to be fine-tuned. Changes can be implemented quickly and cost-effectively at this early stage, before significant investment is made in tools and series production processes. Prototypes and sampling thus provide the necessary certainty and form the basis for stable, high-quality and cost-effective series production. <\/p>\n<\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div>

Would you like to find out more about mass production in plastic injection moulding? <\/strong><\/p>\n

On our knowledge page, you will find a concise overview of small-batch and large-scale production, typical production processes, process stability, automation and the key economic factors.<\/p>\n<\/div>

Serial production in plastics manufacturing<\/span><\/a><\/div><\/div><\/div><\/div><\/div>

Let\u2019s realize your next project together.<\/h2><\/div>

Send us drawings or STEP data \u2013 we will check feasibility and get back to you shortly.<\/p>\n<\/div>

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