{"id":1421,"date":"2025-12-05T11:58:55","date_gmt":"2025-12-05T10:58:55","guid":{"rendered":"http:\/\/wordpress.p702206.webspaceconfig.de\/manufacturing\/"},"modified":"2026-06-09T15:28:00","modified_gmt":"2026-06-09T13:28:00","slug":"manufacturing","status":"publish","type":"page","link":"https:\/\/www.hergil.de\/en\/manufacturing\/","title":{"rendered":"Manufacturing"},"content":{"rendered":"

Structured processes for reproducible quality.<\/p>\n<\/div>

Manufacturing of plastic components in injection molding.<\/h1><\/div>

Plastic injection moulding \u2013 from the first batch to ongoing production. Clear processes, documented parameters and state-of-the-art technology ensure that components are produced reliably and remain consistently reproducible.<\/p>\n<\/div>

Request manufacturing<\/span><\/a><\/div><\/div><\/div><\/div><\/div>

What we mean by plastic injection moulding<\/h2><\/div>

Structure instead of coincidence.<\/strong><\/p>\n

For us, manufacturing means more than machine runtime. It includes all steps necessary to produce plastic components consistently, predictably and reproducibly \u2013 regardless of production volume or runtime.<\/p>\n<\/div><\/div><\/div><\/div><\/div>

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Clear manufacturing processes<\/p>\n<\/div>

Defined procedures from setup to production run.<\/p>\n<\/div><\/div><\/div>

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Experienced specialists<\/p>\n<\/div>

Long-standing employees with strong process expertise.<\/p>\n<\/div><\/div><\/div>

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Modern machinery<\/p>\n<\/div>

High-performance injection molding machines for stable results.<\/p>\n<\/div><\/div><\/div>

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Integrated organization<\/p>\n<\/div>

Manufacturing, inspection and further processing are closely connected.<\/p>\n<\/div><\/div><\/div><\/div><\/div>

Manufacturing in injection molding<\/h2><\/div>

Precision manufacturing \u2013 reproducible results.<\/strong><\/p>\n

In plastic injection moulding, the outcome depends on the interplay of many factors: material, mould, machine and process parameters. We fine-tune these factors to work in perfect harmony and document them in such a way that results can be reproduced at any time. <\/p>\n

Our manufacturing is designed to bring components safely into production and keep them stable there.<\/p>\n<\/div>

Request project<\/span><\/a><\/div><\/div><\/div><\/div><\/div>

Check functionality. Define processes. Laying the foundations.<\/strong><\/h3><\/div>

During the prototyping and sampling phase<\/strong><\/a>, we manufacture initial components for technical evaluation. We examine the geometry, material behaviour and functionality, and carefully adjust and document the process parameters. <\/p>\n

The aim is to establish a solid foundation for future mass production \u2013 using standardised settings rather than one-off prototypes.<\/p>\n<\/div><\/div><\/div>

\"Testing<\/span><\/div><\/div><\/div><\/div><\/div>
\"Production<\/span><\/div><\/div><\/div>

Designed for the long term.<\/strong> Consistently <\/strong>manufactured.<\/h3><\/div>

Our production facilities are designed to ensure maximum process stability for high-volume production runs and long production cycles. Automation, standardised procedures and documented processes ensure that quality, delivery volumes and deadlines are consistently met. <\/p>\n

Even with high-volume production<\/a><\/strong> runs, the manufacturing process remains manageable, traceable and reproducible.<\/p>\n<\/div><\/div><\/div><\/div><\/div>

Reliably put into production<\/strong>. Mastered with confidence.<\/h3><\/div>

Once approved, the defined parameters are incorporated into the production process. Set-up procedures, machine parameters and inspection intervals are clearly defined and designed to ensure repeatability. <\/p>\n

Serial production<\/a><\/strong> is carried out under continuous monitoring, ensuring that any deviations are detected and corrected at an early stage \u2013 guaranteeing consistent quality throughout the entire production run.<\/p>\n<\/div><\/div><\/div>

\"Serial<\/span><\/div><\/div><\/div><\/div><\/div>

Machines & technical foundation<\/h2><\/div>

Technology that supports manufacturing.<\/strong><\/p>\n

The foundation of our manufacturing is formed by more than 30 modern injection molding machines \u2013 mainly from Arburg. Combined with automation, removal and handling systems, this creates a manufacturing environment designed for continuity.<\/p>\n<\/div>

View machine park<\/span><\/a><\/div>
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30 modern Arburg machines<\/p><\/div><\/div><\/div>

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Schlie\u00df\u00adkr\u00e4fte bis 200 t \/ 2.000 kN<\/b><\/p><\/div><\/div><\/div>

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800-1.100 g<\/b> maximales Schuss\u00adgewicht<\/p><\/div><\/div><\/div>

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250 t<\/b> Material im Jahr<\/p><\/div><\/div><\/div>

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Automation with handling and removal systems<\/p><\/div><\/div><\/div>

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Process reliability & monitoring<\/h2><\/div>

Plastic injection moulding under control.<\/strong><\/p>\n

During manufacturing, we continuously monitor processes. Deviations are detected early and corrected in a targeted manner \u2013 before they affect quality or delivery schedules.<\/p>\n<\/div>

Quality management at HERGIL<\/span><\/a><\/div><\/div><\/div>
\"Coloured<\/span><\/div><\/div><\/div>
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In-process monitoring<\/p><\/div><\/div><\/div>

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Documented machine parameters<\/p><\/div><\/div><\/div>

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Defined inspection intervals<\/p><\/div><\/div><\/div>

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Traceability per order<\/p><\/div><\/div><\/div>

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Materials & component variety<\/h2><\/div>

Plastic injection moulding for a range of requirements.<\/strong><\/p>\n

We process a wide range of engineering plastics \u2013 selected to suit the intended function, load and application.<\/p>\n

Our material advice is always tailored to the specific application \u2013 not a one-size-fits-all approach.<\/em><\/p>\n<\/div><\/div><\/div>

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\"Red<\/span><\/div>

ABS<\/strong>
\n(Acrylonitrile Butadiene Styrene)
\ndimensionally stable, cost-efficient<\/p>\n<\/div><\/div><\/div>

\"White<\/span><\/div>

POM<\/strong>
\n(Polyoxymethylene)
\nprecise, low-friction<\/p>\n<\/div><\/div><\/div>

\"Black<\/span><\/div>

PA \/ PA-GF<\/strong>
\n(Polyamide \/ glass fiber reinforced polyamide)
\nhigh mechanical strength<\/p>\n<\/div><\/div><\/div>

\"Transparent<\/span><\/div>

TPE \/ TPU<\/strong>
\n(Thermoplastic Elastomers \/ Thermoplastic Polyurethane)
\nflexible, functional<\/p>\n<\/div><\/div><\/div><\/div><\/div>

Frequently asked questions<\/h2><\/div>

FAQ on plastic injection moulding<\/p>\n<\/div><\/div><\/div>

<\/i><\/i><\/span>What characterizes stable manufacturing in injection molding?<\/span><\/a><\/h3><\/div>
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Clear processes, documented parameters, experienced personnel and continuous monitoring of manufacturing.<\/p>\n<\/div><\/div><\/div>

<\/i><\/i><\/span>How is it ensured that manufacturing results remain reproducible?<\/span><\/a><\/h3><\/div>
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Through fixed machine settings, documented procedures and in-process inspections.<\/p>\n<\/div><\/div><\/div>

<\/i><\/i><\/span>Which type of plastic is used for injection moulding?<\/span><\/a><\/h3><\/div>
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Thermoplastics<\/strong> are the primary materials used in injection moulding. When heated, they melt, are injected into a mould and solidify again as they cool \u2013 a process that is efficient and repeatable, making it ideal for mass production. <\/p>\n

Commonly used plastics in injection moulding include polypropylene (PP), polyethylene (PE), acrylonitrile butadiene styrene (ABS), polycarbonate (PC) and polyamide (PA).<\/strong> In addition, polyoxymethylene (POM)<\/strong> is also used, which is characterised by high strength and good sliding properties, as well as TPE <\/strong><\/strong>and TPU, which are used for flexible, elastic or rubber-like components. <\/p>\n

The choice of plastic always depends on the requirements of the component \u2013 for example, in terms of load-bearing capacity, temperature resistance, flexibility, appearance or its intended application.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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<\/i><\/i><\/span>What role does manufacturing play in the transition to production?<\/span><\/a><\/h3><\/div>
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Structured manufacturing forms the basis for a reliable start of production and stable production processes.<\/p>\n<\/div><\/div><\/div>

<\/i><\/i><\/span>Is manufacturing designed for different production volumes?<\/span><\/a><\/h3><\/div>
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Yes. Manufacturing is structured to respond flexibly to different production volumes and requirements.<\/p>\n<\/div><\/div><\/div>

<\/i><\/i><\/span>How does plastic injection moulding work?<\/span><\/a><\/h3><\/div>
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Plastic injection moulding<\/strong> is an industrial process used to manufacture plastic parts to a consistent standard and in large quantities. In this process, plastic granules are first heated in an injection moulding machine until they become liquid. This molten plastic is then injected under high pressure into a closed mould. <\/p>\n

Inside the mould, the plastic takes on the desired component geometry and cools in a controlled manner until it solidifies. The mould then opens and the finished component is ejected. This process is fully automated and can take just a few seconds, depending on the component size and material. <\/p>\n

The main advantage of plastic injection moulding lies in its high precision, excellent repeatability<\/strong> and the ability to produce even complex geometries cost-effectively<\/strong>. This makes the process particularly well-suited to the serial production of plastic parts.<\/strong> <\/p>\n<\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div>

Would you like to gain a better understanding of plastic injection moulding? <\/strong><\/p>\n

On our information page, you will find a concise overview of the process, the injection moulding procedure, key technical terms, as well as materials, applications and economic factors. Ideal for anyone who wants to quickly and easily understand the technical aspects of plastic injection moulding.<\/p>\n<\/div>

Go to the plastic injection moulding information page<\/span><\/a><\/div><\/div><\/div><\/div><\/div>

Let\u2019s realize your next project together.<\/h2><\/div>

Send us drawings or STEP data \u2013 we will check feasibility and get back to you shortly.<\/p>\n<\/div>

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