{"id":1445,"date":"2025-12-05T12:15:27","date_gmt":"2025-12-05T11:15:27","guid":{"rendered":"http:\/\/wordpress.p702206.webspaceconfig.de\/tool-relocation\/"},"modified":"2026-06-09T14:56:52","modified_gmt":"2026-06-09T12:56:52","slug":"tool-relocation","status":"publish","type":"page","link":"https:\/\/www.hergil.de\/en\/tool-relocation\/","title":{"rendered":"Tool relocation"},"content":{"rendered":"

Services<\/p>\n<\/div>

Tool relocation with a clear structure.<\/h1><\/div>

Relocations usually arise due to quality or process issues \u2013 or because the existing supplier is no longer able to deliver. The key is a structured transition that maintains production stability. Hermann Gilbert manages these projects in a controlled and coordinated manner.<\/p>\n<\/div>

Request tool relocation<\/span><\/a><\/div><\/div><\/div><\/div><\/div>

When is relocation advisable or necessary?<\/h2><\/div>

When production suddenly becomes unstable.<\/strong><\/p>\n

Such changes are usually not driven by strategic considerations, but by specific operational issues. Common triggers include:<\/p>\n<\/div><\/div><\/div><\/div><\/div>

The previous supplier can no longer produce<\/p>\n<\/div><\/div><\/div>

The company has closed or is no longer reachable<\/p>\n<\/div><\/div><\/div>

Delivery capability is no longer ensured<\/p>\n<\/div><\/div><\/div>

Quality fluctuations in production<\/p>\n<\/div><\/div><\/div>

Unstable processes or lack of coordination<\/p>\n<\/div><\/div><\/div>

In these situations, one thing matters most: quickly restoring planning reliability.<\/strong><\/p>\n<\/div>

Discuss your situation<\/span><\/a><\/div><\/div><\/div><\/div><\/div>

What is the key factor when relocating tool?<\/h2><\/div>

Secure production \u2013 not start from scratch.<\/strong><\/p>\n

A relocation does not mean starting from scratch. The aim is to take over an existing production line in a controlled manner,<\/strong> stabilise processes and reliably restore delivery capacity.<\/p>\n<\/div><\/div><\/div>

\"Mould<\/span><\/div><\/div><\/div>
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Structured tool transfer<\/p><\/div><\/div><\/div>

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Technical inspection and evaluation<\/p><\/div><\/div><\/div>

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New sampling and approval<\/p><\/div><\/div><\/div>

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Clear process parameters<\/p><\/div><\/div><\/div>

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Transparent communication throughout all steps<\/p><\/div><\/div><\/div>

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What is the process for relocating a tool?<\/h3><\/div>

Step by step to stable production.<\/p>\n<\/div>

Plan the relocation<\/span><\/a><\/div><\/div><\/div>
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1. Initial discussion & evaluation<\/p><\/div>

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Assessment of tool, component and current production status<\/p>\n<\/div>

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2. Organization of the relocation<\/p><\/div>

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Coordination of transport, documentation and timeline<\/div>
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3. Tool transfer & technical inspection<\/p><\/div>

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Incoming inspection of tools, mould cavities and hot runners for wear and functionality<\/div>
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4. Sampling & process alignment<\/p><\/div>

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Initial sample with test report (EMPB) and specification of reproducible process parameters<\/div>
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5. Approval & start of production<\/p><\/div>

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Approval in consultation with you and a controlled restart of production<\/div>
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6. Stabilization in regular production<\/p><\/div>

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Ongoing monitoring throughout production until the process is running consistently and stably<\/div>
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Tool relocation in injection moulding: why having your own toolmaking facility is crucial<\/h2><\/div>

Moving tools is always a technical task as well as a logistical one. Tools taken over are maintained, documented and configured in different ways. This is precisely where our in-house toolmaking department offers a decisive advantage: after taking over each tool, we inspect it for wear, functionality and suitability for series production, and carry out any necessary repairs, adjustments or optimisations directly in-house \u2013 without any external waiting times. <\/p>\n

This allows us to identify and address typical risks at an early stage: warped contours, leaky hot runners, missing mould drawings, or process parameters that have never been properly documented. We then run the mould in near-production conditions on over 30 injection moulding machines<\/strong> and ensure quality through a further sampling process accompanied by an initial sample test report (EMPB). <\/p>\n

With over 75 years of experience,<\/strong> we know what really matters when it comes to tool changeovers in injection moulding: it is not the fastest approach, but a controlled one that ensures long-term production reliability. You retain full control at all times \u2013 from the initial assessment right through to stable, routine operation. <\/p>\n<\/div>

Get advice<\/span><\/a><\/div><\/div><\/div><\/div><\/div>

Integration into existing production processes<\/h2><\/div>

Ready to supply again quickly.<\/strong><\/p>\n

After relocation, the tool is integrated into stable production processes. The goal is a fast transition into regular production with reproducible quality and clear procedures.<\/p>\n<\/div>

Serial production<\/span><\/a><\/div><\/div><\/div><\/div><\/div>

Frequently asked questions<\/h2><\/div>

FAQ on relocation<\/p>\n<\/div><\/div><\/div>

<\/i><\/i><\/span>When is a tool relocation useful or necessary?<\/span><\/a><\/h3><\/div>
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When the previous supplier can no longer deliver, no longer exists, or when quality and processes are not stable in the long term.<\/p>\n<\/div><\/div><\/div>

<\/i><\/i><\/span>Can an existing tool be taken over?<\/span><\/a><\/h3><\/div>
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In many cases, yes. The tool is inspected and evaluated. Adjustments are only made if technically necessary.<\/p>\n<\/div><\/div><\/div><\/div><\/div><\/div><\/div>

<\/i><\/i><\/span>Is new sampling required?<\/span><\/a><\/h3><\/div>
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Yes. Structured sampling is a prerequisite for a stable start of production after relocation.<\/p>\n<\/div><\/div><\/div>

<\/i><\/i><\/span>How quickly can production restart?<\/span><\/a><\/h3><\/div>
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This depends on the condition of the tool and the application. The goal is always the fastest possible controlled start of production.<\/p>\n<\/div><\/div><\/div>

<\/i><\/i><\/span>What technical considerations need to be taken into account when relocating a mould in injection moulding?<\/span><\/a><\/h3><\/div>
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The key factors are the condition of the mould (wear and tear, hot runner, ejector), a complete set of documentation and a fresh round of sampling. Thanks to our in-house mould-making facility, we can implement adjustments directly and run the mould in under near-production conditions.<\/p>\n<\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div>

Let\u2019s realize your next project together.<\/h2><\/div>

Send us drawings or STEP data \u2013 we will check feasibility and get back to you shortly.<\/p>\n<\/div>

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