For consistently reliable production volumes in injection moulding:

High-volume plastic production

When components are produced in the millions, every detail matters. We ensure stable processes, reproducible quality and reliable delivery performance – over many years.

Request large series production

What sets HERGIL’s large-scale plastic production apart

Plannable. Repeatable. On time.
For us, large series production means well-planned processes, stable machine parameters and clear procedures. The goal is not only the start of production – but long-term, trouble-free series manufacturing.

Stable
series processes

Long-term stable parameters and documented procedures.

High annual volumes

Designed for continuous series production.

On-time
delivery

Planning, capacity control and buffers in-house.

Reproducible quality

Series monitoring with clear quality KPIs.

Direct contact persons

Short communication paths, fast decisions.

Machines & capacities

Technology designed for long-term performance.
Our large series run on modern, high-performance injection molding machines – mainly from Arburg. Automation, handling and removal systems ensure consistent quality even at high volumes.

View machine park

>30 modern Arburg machines

Schließkräfte bis 200 t / 2.000 kN

800-1.100 g maximales Schussgewicht

250 t Material im Jahr

Automation with handling and removal systems

Focus on series stability

Large series means: mastering processes.
In large series production, not the individual shot determines success, but consistency over thousands or millions of parts. That is why we continuously monitor processes and document all relevant parameters.

We detect disturbances early – deviations are analyzed and corrected immediately.

Plastic part manufactured by injection moulding

Process monitoring

Series approvals & inspection plans

Measurement reports & traceability

Scheduled maintenance intervals

Materials & applications

High-volume production for a wide range of industries – our commitment.
We manufacture large-scale plastic components from a wide variety of engineering plastics – tailored to the required function, load-bearing capacity and service life.

Our material advice is always application-specific – never a one-size-fits-all approach.

ABS
dimensionally stable, cost-efficient

POM
precise, low friction

PA / PA-GF
high mechanical strength

TPE / TPU
flexible, functional

High-volume plastic production: real-world examples

Whether in microelectronics, the automotive sector or industry, large-scale plastic production places high demands on consistency and supply reliability. Our processes are designed precisely for this kind of continuous operation.

Typical examples of high-volume production from our company:

Connector housings, clips and sensor components for microelectronics

Functional and component parts for high-volume automotive production

robust components for building services, mechanical engineering and industry

Automated high-volume plastic production using state-of-the-art injection moulding machines and high production capacity

In high-volume automotive production in particular, tight tolerances, full traceability and strict adherence to deadlines are essential.

If you require small or medium-sized batches, our series production is the ideal solution – using the same documented processes, but on a different scale.

Quality that stands the test of time.
Even after many years.

High-volume plastic production requires clear documentation. We ensure that quality is not only achieved but also maintained over the long term.

Quality at Hergil

Reliable supply – even long-term.

Our own storage facilities, tailored delivery plans and transparent scheduling ensure that your high-volume plastic production runs smoothly – even when order volumes fluctuate.

Own storage capacities

Call-off & framework agreements

Packaging according to customer specifications

Planning reliability for series customers

Planning a large series? Let’s talk about it.

Send us your drawings and annual volumes – we check feasibility, capacity and implementation and get back to you shortly.

Request large series production

Frequently asked questions

FAQ about large series

How is consistent quality ensured in large series production?

Through documented processes, fixed machine parameters, in-process inspections and continuous process monitoring. Deviations are detected early and corrected in a targeted manner.

From what quantities do we speak of large series in plastic injection molding?

Large series begin where components are produced continuously, reproducibly and with stable processes – often in the high five-digit to million-plus range per year, depending on the component.

What is high-volume production?

The term ‘high-volume production’ is used when components are manufactured using injection moulding on a continuous, repeatable basis and in high annual volumes – typically in the high five- to seven-figure range per year, depending on the component. What matters is not the individual volume, but the ability to control the process throughout its entire duration. You can find a detailed explanation of the differences between series production and high-volume production in our knowledge article on series production & high-volume production.

How is long-term delivery capability ensured for large series?

Through forward-looking capacity planning, own storage areas, coordinated call-off models and clearly defined series processes.

Are changes or optimizations possible during an ongoing large series?

Yes. Thanks to our in-house toolmaking, documented processes and direct contact persons, adjustments and optimizations can also be reviewed and implemented during ongoing production – in a controlled manner and without unnecessarily disrupting series production.